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Category: 3D printing – Page 58

Using a new time-based method to control light from an ultrafast laser, researchers have developed a nanoscale 3D printing technique that can fabricate tiny structures 1000 times faster than conventional two-photon lithography (TPL) techniques, without sacrificing resolution.

Despite the high throughput, the new parallelized technique—known as femtosecond projection TPL (FP-TPL)—produces depth resolution of 175 nanometers, which is better than established methods and can fabricate structures with 90-degree overhangs that can’t currently be made. The technique could lead to manufacturing-scale production of bioscaffolds, flexible electronics, electrochemical interfaces, micro-optics, mechanical and optical metamaterials, and other functional micro- and nanostructures.

The work, reported Oct. 3 in the journal Science, was done by researchers from Lawrence Livermore National Laboratory (LLNL) and The Chinese University of Hong Kong. Sourabh Saha, the paper’s lead and corresponding author, is now an assistant professor in the George W. Woodruff School of Mechanical Engineering at the Georgia Institute of Technology.

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Researchers at MIT and elsewhere have designed 3D printed mesh-like structures that morph from flat layers into predetermined shapes, in response to changes in ambient temperature. The new structures can transform into configurations that are more complex than what other shape-shifting materials and structures can achieve.

As a demonstration, the researchers printed a flat mesh that, when exposed to a certain temperature difference, deforms into the shape of a . They also designed a mesh embedded with conductive liquid metal, that curves into a dome to form an active antenna, the resonance frequency of which changes as it deforms.

The team’s new design method can be used to determine the specific pattern of flat mesh structures to print, given the material’s properties, in order to make the structure transform into a desired shape.

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Catalan designer eugeni quitllet is an acclaimed industrial designer who describes himself as a ‘disoñador,’ a spanish contraction of designer and dreamer. his invented future is gravity-free, with incredible aesthetics summarized in a combination of digital precision and flowing curves. eugeni creates bestselling objects between drawings and sculptures, mastering fullness and voids to reveal elegant silhouettes hidden in the material.

galaXsea envisions the first space solar sail boat 3D-printed in space.

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When NASA’s Cassini performed more than 100 flybys of Saturn’s moon Titan, scientists piecing together the data began forming a picture of a pretty treacherous environment, with liquid methane rain, cold rivers and icy volcanoes all potentially part of the mix. The agency’s scientists are already at work developing vehicles that will one day be used to explore such surrounds, with its newly revealed Shapeshifter robot another interesting example.

The Shapeshifter is a developmental concept at this early stage, and is designed to change its shape depending on the type of alien terrain it encounters. The team at NASA’s Jet Propulsion Laboratory have 3D printed a prototype of the robot that is already capable of some impressive maneuvers.

NASA’s thinking with the Shapeshifter is that it will actually be made up of a number of smaller robots, which can self-assemble into a larger machine and disassemble again as the mission calls for it.

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The ultimate way of building up space structures would be to use material sourced there, rather than launched from Earth. Once processed into finished composite material, the resin holds the carbon fibres together as a solid rather than a fabric. The beams can be used to construct more complex structures, antennae, or space station trusses. Image credit: All About Space/Adrian Mann.

The International Space Station is the largest structure in space so far. It has been painstakingly assembled from 32 launches over 19 years, and still only supports six crew in a little-under-a-thousand cubic metres of pressurised space. It’s a long way from the giant rotating space stations some expected by 2001. The problem is that the rigid aluminium modules all have to be launched individually, and assembled in space. Bigelow Aerospace will significantly improve on this with their inflatable modules that can be launched as a compressed bundle; but a British company has developed a system that could transform space flight, by building structures directly in space.

Magna Parva from Leicester are a space engineering consultancy, founded in 2005 by Andy Bowyer and Miles Ashcroft. Their team have worked on a range of space hardware, from methods to keep Martian solar panels clear of dust, to ultrasonic propellant sensors, to spacecraft windows. But their latest project is capable of 3D printing complete structures in space, using a process called pultrusion. Raw carbon fibres and epoxy resin are combined in a robotic tool to create carbon composite beams of unlimited length – like a spider creating a web much larger than itself. Building structures in space has a range of compounding virtues, it is more compact than even inflatables, as only bulk fibre and resin need to be launched. Any assembled hardware that has to go through a rocket launch has to be made much stronger than needed in space to survive the launch, printed structures can be designed solely for their in space application, using less material still.

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This article was originally published at The Conversation. The publication contributed the article to Space.com’s Expert Voices: Op-Ed & Insights.

The entire Apollo 11 mission to the moon took just eight days. If we ever want to build permanent bases on the moon, or perhaps even Mars or beyond, then future astronauts will have to spend many more days, months and maybe even years in space without a constant lifeline to Earth. The question is how would they get hold of everything they needed. Using rockets to send all the equipment and supplies for building and maintaining long-term settlements on the moon would be hugely expensive.

This is where 3D printing could come in, allowing astronauts to construct whatever their lunar colony needed from raw materials. Much of the excitement around 3D printing in space has focused on using it to construct buildings from lunar rock. But my research suggests it may actually be more practical to use this moondust to supply lunar manufacturing labs turning out replacement components for all sorts of equipment.

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Anders Ohlsson Delivery Manager at Sandvik Additive Manufacturing, shared his excitement for the new process in the Sandvik press release stating, “On seeing its potential, we began to wonder what else would be possible from 3D-printing complex shapes in a material that is three times stiffer than steel, with heat conductivity higher than copper, the thermal expansion close to Invar – and with a density close to aluminum.”

Today we are taking a look at how Sandvik created the first-ever 3D printed diamond composite.

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